Zuper Block is an extremely strong abrasion resistant complex carbide casting metallurgically bonded to a mild steel backing plate. These casting have a minimum hardness of 770HV and contain carbides upto 1500HV.
Sand (silica) and other abrasive materials harvested with sugar cane can cause sever wear on shredder/fibrizor hammers. Replacing these parts with Zuper Blocks can substantially reduce wear, giving considerable savings in down time and lost production.Zuper block is the most cost effective sugar mill shredder tip available which is fitted to the hammer shanks with a single bolt and spigot located for extra strength, reliability and better P. I. These tips can be easily replaceable and all four sides can be used giving a longer life to the hammer body and reducing power consumption. Repeated welding leads to huge stresses and heat effected zone. This is the worlds most cost effective and time saving method compared to any hardfacing welding.
- Zuper Cost Effective Compared to hardfacing.
- Zuper superior edge retention and sharpness.
- Gives increase cutting effeciency / self sharpening.
- Easy to maintian and replace.
- Zuper saving in labour cost.
- Zuper Cane preparation & increase prepratory index.
- No down time losses.
Our distribution and supply network extends to Sugar Industry all over India and abroad through our highly professsional Team of Engineers working round the clock for your satisfaction & cusotmer services through our chain of Authorised Stockiest servicing extensively to the need of the cusotmer from product, design, production, supply after sales backup into our customer hand.
- Torque applied on bolt 250 Lbs/ft.
- Gap adjustments between Anvil Plates and hammer top & bottom to be maintained periodically
- Foreign materials like bars, chains links to be avoided.
- All four sides are to be used as per instructions.
| Product | Size | Thk. | Width | Wt. |
| Zuper 100100F | 100 x 100 | 45mm | 100mm | 3.44 |
| Zuper 100100U | 100 x 100 | 52mm | 100mm | 3.58 |
| Zuper 9090U | 90 x 90 | 52mm | 90mm | 2.96 |
| Zuper 9090M | 90 x 90 | 52mm | 90mm | 3.02 |
| Zuper 9090F | 90 x 90 | 45mm | 90mm | 2.80 |
| Zuper 8080F | 80 x 80 | 45mm | 80mm | 2.30 |
| Zuper 8080U | 80 x 80 | 52mm | 80mm | 2.38 |
| Zuper 8056F | 80 x 56 | 45mm | 56mm | 1.60 |
| Zuper 8056U | 80 x 56 | 52mm | 56mm | 1.62 |
| Zuper 9050U | 90 x 50 | 52mm | 50mm | 1.70 |
| Zuper 6060 | 60 x 60 | 45mm | 60mm | 1.30 |
| Zuper block Drawing | ||||
