1) Zuper Block Cement
Overview
Zuper block is an extremely strong abrasion resistant composite consisting of complex carbides in a metallic matrix. This is metallurgically bonded to a mild steel backing plate. The carbide have a minimum hardness of 770 HV and contain carbides upto 1500 Hv, most commonly used in Cement plants globally. Clinker, Lime stone & coal can severe wear on impact bars crusher hammers. Conventional hardfacing welding leads to huge stresses and heat affected zone to the hammer, hence leading to early wear and tear. Replacing these parts with Zuper blocks can substantially reduce wear, giving considerably savings in downtime and lost production. Zuper block is the most cost effective cement mill hammer tip available. Custom built to suit your requirement, fitted to hammer shank with double spigot & 2 bolts located for extra strength & reliability giving a torque of 300 pounds. These blocks are easily replaceable and 2 sides can be used giving a longer life to the hammer body and reducing power consumption. This is world’s most cost effective and time saving method to any hard facing welding or any bimetallic hammers
Cutting edge of design
Our strict quality control systems ensure that all tips are of the same size and weight. This facilitates dynamic balancing and tip clearance settings. If a standard block/ tip does not exist off the shelf to suit your particular application, we will design your requirement. Our manufacturing facility operates fully accredited quality systems. Our strict quality control is guaranteed by our team of engineers which operates on continued research and development to provide our customer a global product.
Network
Our distribution and supply network extends to cement Industry all over the globe through highly professional team engineers working round the clock for your satisfaction and customer services through our chain of authorised stockiest servicing extensively to the need of customer from product, design, production, supply back up into customer’s hand.
Properties
Bond shear strength: 250M Pa.
Carbides volume fraction:30-50%
Hardness: 675 Hv minimum.
Eutectic carbide is typically 1200 Hv.
Zuper block is an extremely strong abrasion resistant composite consisting of complex carbides in a metallic matrix. This is metallurgically bonded to a mild steel backing plate. The carbide have a minimum hardness of 770 HV and contain carbides upto 1500 Hv, most commonly used in Cement plants globally. Clinker, Lime stone & coal can severe wear on impact bars crusher hammers. Conventional hardfacing welding leads to huge stresses and heat affected zone to the hammer, hence leading to early wear and tear. Replacing these parts with Zuper blocks can substantially reduce wear, giving considerably savings in downtime and lost production. Zuper block is the most cost effective cement mill hammer tip available. Custom built to suit your requirement, fitted to hammer shank with double spigot & 2 bolts located for extra strength & reliability giving a torque of 300 pounds. These blocks are easily replaceable and 2 sides can be used giving a longer life to the hammer body and reducing power consumption. This is world’s most cost effective and time saving method to any hard facing welding or any bimetallic hammers
Cutting edge of design
Our strict quality control systems ensure that all tips are of the same size and weight. This facilitates dynamic balancing and tip clearance settings. If a standard block/ tip does not exist off the shelf to suit your particular application, we will design your requirement. Our manufacturing facility operates fully accredited quality systems. Our strict quality control is guaranteed by our team of engineers which operates on continued research and development to provide our customer a global product.
Network
Our distribution and supply network extends to cement Industry all over the globe through highly professional team engineers working round the clock for your satisfaction and customer services through our chain of authorised stockiest servicing extensively to the need of customer from product, design, production, supply back up into customer’s hand.
Properties
Bond shear strength: 250M Pa.
Carbides volume fraction:30-50%
Hardness: 675 Hv minimum.
Eutectic carbide is typically 1200 Hv.
Key Benefits
- Zuper cost effective compared to hardfacing
- Zuper superior edge retention and sharpness
- Zuper increase in crushing efficiency
- Zuper saving in labour cost
- Easy to maintain and replace
- No downtime losses
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