Clinker and Limestone can severely wear on impact bars and crusher hammers. Conventional hardfacing welding leads to huge stresses and heat affected zones to the hammer, hence leading to early wear and tear. Replacing these parts with hammers can substantially reduce wear, giving considerable savings in downtime and lost production. Cement Hammers is the most cost effective cement mill hammer tip available. Custom built to suit your requirement, fitted to hammer shank with double spigot & 2 bolts located for extra strength & reliability giving a torque of 300 pounds. These hammers are easily replaceable and 2 sides can be used giving a longer life to the hammer body and reducing power consumption. This is world’s most cost effective and time saving method to any hard facing welding or any bimetallic hammers
Cutting edge of design
Our strict quality control systems ensure that all tips are of the same size and weight. This facilitates dynamic balancing and tip clearance settings.
If a standard block/ tip does not exist off the shelf to suit your particular application, we will design your requirement. Our manufacturing facility operates fully accredited quality systems. Our strict quality control is guaranteed by our team of engineers which operates on continued research and development to provide our customer a global product.
Network
Our distribution and supply network extends to cement Industry all over the globe through highly professional team engineers working round the clock for your satisfaction and customer services through our chain of authorised stockist servicing extensively to the needs of customer from product, design, production, supply back up into customer’s hand.
Properties
Bond shear strength: 250M Pa.
Carbides volume fraction:30-50%
Hardness: 675 Hv minimum.
Eutectic carbide is typically 1200 Hv.
Key Benefits
IMCO Solution and advantages
- Cost effective compared to hardfacing
- Superior edge retention and sharpness
- Increase in crushing efficiency
- Saving in labour cost
- Easy to maintain and replace
- No downtime losses
2A) Crusher Hammer with Zuper Block
Clinker crusher hammers have been in the cement industry, mining industry, energy industry and other industrial sectors are widely used for crushing various materials, such as limestone, slag, coke, coal and ore of medium hardness. Our features of crusher hammers give outstanding crushing effects.
Wear problem
- The impact area of the hammer body was wearing out very fast.
- Replaceability option, high welding cost hence the down time losses are very high.
- Impact coupled with temperature and abrasion.
Key Benefits
IMCO Solution and advantages
- Imco Make replaceable Zuper Block made of composite sintered carbide block.
- Excellent corrosion, abrasion and impact resistance hardness 60-62 HRC.
- These zuper block are fitted to the body with bolting through 250 PSI/ST
- Cost effective compared to conventional method
- Available in custom made sizes and orientations
2B) Dua - metallic Hammers
IMCO revolution : A revolutionary concept of duo metal technology for cement, steel, powerplant application like clinker breaker hammer, coal crusher hammer, beater heads, blow bar.
Properties
- This is homogenously fused to the component body.
- These carbide have minimum hardness of upto 770 HV and can also be refined to have hardness as high as 1500 HV.
Key Benefits
- Highly cost effective
- Superior edge retention and enhanced sharpness
- High crushing efficiency
- Eliminates replacement costs
- zero maintenance
- Reduced downtime losses
2C) MMCC Hammers - Ceramic inserts - Metal Matrix Ceramic Composite
Metal Matrix Ceramic Composite hammer has been used in the cement industry, mining industry, energy industry and other industrial sectors. They are widely used for crushing various materials, such as limestone, slag, coke, coal and ore of medium hardness. Our features of the Sintered cast hammer give outstanding crushing effects.
Wear problem
- The impact area of the hammer body was wearing out very fast.
- Replaceability option, high welding cost hence the down time losses are very high.
- Impact coupled with temperature and abrasion.
Key Benefits
- Imco Make replaceable Zuper Block made of composite sintered carbide block.
- Excellent corrosion, abrasion and impact resistance hardness 60-62 HRC.
- These zuper block are fitted to the body with bolting through 250 PSI/ST
- Cost effective compared to conventional method
- Available in custom made sizes and orientations
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