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Zuper buttons


Overview

A modified abrasion resistant composite consisting of carbides in a metallic matrix, metallurgically bonded to a mild steel disc. The carbides have minimum hardness of 770Hv  and contain carbides up to 1500 Hv. 

Zuper buttons are designed circular and dome shaped to minimise the effects of heavy impact and resist high stress, abrasion & erosion.    

These are mainly used to protect the bucket from all the sides, adaptor area are easy to weld as these are also available in sheets in which the buttons are fitted as per your contour 

Various sizes of zuper button 

 

Part no

Diameter 

Thickness 

Weight

Zuper 50 D

Dia 50

24

0.33

Zuper 60 D

Dia 60

27

0.6

Zuper 75 D

Dia 75

27

0.83

Zuper 90 D

Dia 90

27

1.4

Zuper 90 D

Dia 90

32

1.51

Zuper 101 D

Dia 101

31

1.75

Zuper 110 D

Dia 110

32

2.4

Zuper 115 D

Dia 115

32

2.7

Zuper 150 D

Dia 150

41

5.8

 

 

  •  Lip Guard

 

Without lip guard the leading edge of the bucket is exposed to constant abrasive wear. Hardened chrome steel with a hardness of 40-44 hrc protects the leading edges of the bucket from becoming round. 

 

  • Zuper Heel Guard

 

Zuper Heel guards are designed to protect high wear areas, such as the corner edges on excavator, loader and face shovel. These hardened chrome steel heel guards have a hardness of 45-50 Hrc and provide superior wear protection when placed on the outside radius of the bucket.

 

  • Weld on  Side Cutter

 

Zuper  hardened steel side cutters are designed to protect buckets in the front cutting edges and protects the base material of the bucket. These can be easily bolted on the sides of the bucket.

 

 

  •  Tooth points

 

Toothpoint is design for maximum strength and impact absorption, this breakthrough engineered skills delivers speedy installation and pin retention. These wear parts let you work smarter and increase profits by slashing machine downtime.

 

  •  Zuper EDP 21 plates

 

The conventional straight bead wear plates when exposed to extra fine earthly materials can suffer from major linear wear that causes premature failure. In case of zuper 21 (EDP) plates, overlay weld beads are in a weld pattern with specified directional changes. This ensures superior wear resistance against erosion. These plates have a hardness of 60-64 hrc. Areas between the tooth points are protected against wear and tear with these plates. 

 

  •  Shoulder Shrouds

 

Similar to lip guards, shoulder shrouds protect the cheek plates of excavator buckets. IMCO offers a large selection of vertical shrouds with different styles and sizes to match a wide range of equipment.