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Sugar
Sugar Industry-Overview
The Original source of sugar production from Sugarcane is in India. India is the second largest producer of Sugarcane next to Brazil.
Presently 4 million hectares of land is under sugarcane cultivation with an average yield of 70
tons per hectare. This is the one of the largest industries which supports the world’s economy strongly.
The major problem of this industry is early wear and tear of its machinery parts and equipment
due to the alcoholic content of Sugar juice and abrasion due to high fiber content in sugarcane.
IMCO Alloys is a leading manufacturer, exporter of wear resistant products with a range of unique competitive and cost effective solutions. IMCO make Zuper products are an excellent solution for wear and tear problems in industrial applications due to abrasion, corrosion, impact and heat. The range of Zuper Product include fibrizor hammers body with sintered carbide blocks, Cane cutter and leveler knife body with sintered carbide tip, Anvil Plate with sintered carbide segments, special wear plates for Static Collar/stationery flanges, Thrash plates with carbides and coatings, latest roller welding technology etc. For more details, you may visit our products segment.
IMCO Alloys is a leading manufacturer, exporter of wear resistant products with a range of unique competitive and cost effective solutions. IMCO make Zuper products are an excellent solution for wear and tear problems in industrial applications due to abrasion, corrosion, impact and heat. The range of Zuper Product include fibrizor hammers body with sintered carbide blocks, Cane cutter and leveler knife body with sintered carbide tip, Anvil Plate with sintered carbide segments, special wear plates for Static Collar/stationery flanges, Thrash plates with carbides and coatings, latest roller welding technology etc. For more details, you may visit our products segment.
Different Types Of Sugar-Products
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Zuper Tip
#Products, #Sugar,#Zuper Tip
Zuper Tip, the most cost effective sugar mill Knife chopper cutter leveller & mincer attachments are available in various sizes with Double “V” Edge & Flat Edge welded to the knife body shanks with special grade welding, adding extra strength. This is the most cost effective and time saving method of knife body protection than hard facing.
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Zuper Block
#Products, #Sugar,# Zuper Block,#Zuper Cera
Zuper Block is an extremely strong abrasion resistant composite consisting of complex carbides in a metallic matrix. This is metallurgically bonded to a mild steel backing plate. The carbides have a minimum hardness of 770 Hv and contain carbides up to 1500Hv.
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Zuper Blade
#Products, #Sugar,#Zuper Blade
Zuper Blade, the most cost effective sugar harvester, base cutter blade attachments are available in various sizes with single Edge & Flat Edge duly bolted to the body shanks of base cutter. These extra strong, high tensile, hardened and tempered steel duly case carburized in a special vacuum furnace are used for heavy cutting edges having hardness of 36 – 45HRc. This is the most cost effective and time saving method compared to the older conventional cutters.
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ZUPER SWING TYPE LEVELER
#Products, #Sugar,#ZUPER SWING TYPE LEVELER
IMCO make Zuper Swing type Cane Leveller has been developed with the latest state of art technology. called as DEM (Discrete Element Modules) Software, Keeping in mind the highest standard in engineering. IMCO now has the ability to create products of world class standard catering to sugar industries worldwide.
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Pinions
#Products, #Sugar,#Pinions
With years of field experience, we are considered as leading manufacturers of Sugar Mill Pinion. Moreover, to ensure that high-grade products are delivered, we make use of premium quality raw materials and new progressive tech-niques. Sugar Mill Pinion is generally made using cast steel but we can provide customized solu-tions too.
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Zuper Anvil Segments
#Products, #Sugar,# Zuper Anvil Segments
Overview New generation readymade Replaceable Carbide Blocks & Knife Tip of high chromium molybedum Carbides having excellent abrasion & impact resistance of hardness 63 HRC, can be easily placed on pocketed / serrated Anvil plate & welded as per drawing. These 15 mm to 20 mm Carbides give excellent abrasion resistance properties & the volume cost of Carbides is more than 75% compared to 30% of welding (hard facing). These have approximately 3 times more life compared to welding & these segments can be easily replaced on worn out areas only.
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Thrash plates and Scrapper plate
#Products, #Sugar,# Thrash plates,# Scrapper plate
With the enhanced capabilities of casting and machining in our new facility. Imco Alloys Pvt. Ltd is now capable of manufacturing cast iron or cast steel Thrash Plates/ Scrapper plates complete with machining as per clients drawing & offer hard facing or powder fusion solutions.
The latest development in wear Protection of Thrash Plate/Scrapper Plate is the powder fusion techniques with Zuper 0001 High alloy powder.
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Zuper Tear Drop Technology
#Products, #Sugar,# Zuper Tear Drop Technology
With the enhanced capabilities of casting and machining in our new facility. Imco Alloys Pvt. Ltd is now capable of manufacturing cast iron or cast steel Thrash Plates/ Scrapper plates complete with machining as per clients drawing & offer hard facing or powder fusion solutions.
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Roller journals
#Products, #Sugar,# Roller journals
Complete NEW Roller Re-shelling with shrink fitting. We provide New Rollers and Shells made with State-of-the-art Zuper Alloy Technology in GG25 cast iron or GGG 50 nodular iron, machined, with hard weld on the grooving. The metal of all shells is made in special furnaces with total alloy control, solidified in metallic mold (chilling) which produces a cast iron with excellent grain size and free of defects for better performance and enhanced life of the roller shell. Based on the specific requirements of our esteemed clients the roller shells are tasted in different grades of Zuper Alloy depending on the crystalline alloys and grain structure for enhanced performance in different fibre contents of cane.
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